The Nuts & Bolts Guide to: 2.5l/3.0l Engines

JScullin · 03-19-2008, 06:12 PM

• Battery tray - 10mm
• Fuse box to Batt. tray - 8mm
• MAIN harness to ECU - 10mm
• MAIN harness to BULK connector on Driv. strut tower - 10mm
• Coolant resevoir - 10mm
• Ground for ECU connector - 8mm or 10mm (have seen both)
• Ground to Pass. Engine mount/ P.S. line bracket - 10mm
• Ground to Driv. side Fender well - 10mm
• Starter wire connections -13mm and 10mm
• Starter to Trans - 13mm
• MTX or ATX to engine - 13mm bolts and 15mm nut
• Torque converter nuts - 15mm
• Front roll restrictor - 13mm and 15mm
• Rear roll restrictor - 13mm and 15mm
• Pass. Motor mount - 15mm and 18mm
• Driv. Motor mount - 15mm and 18mm
• Y-pipe(s) - 2 and 3 bolt styles - 13mm and 15mm
• Slave cylinder - 8mm
• Shift cable bracket nuts - 15mm
• Shift tower bolts - 10mm
• Header nuts - 13mm
• Oxygen sensors - 7/8"
• A/C compressor to motor - 10mm
• Cam and crank sensors - 8mm
• Timing cover bolts - 10mm and 13mm
• Alternator - 10mm and 13mm
• ALT bracket - 10mm
• Half shaft bracket - 13mm
• Oil pan - 13mm
• Valve covers - 10mm
• Camshaft caps - 8mm
• Water Pump - 8mm
• HEAD Bolts - 13mm
• IMRC bolts - 10mm
• IMRC Cover bolts - 7mm
• Coil Pack bolts - 7mm
• DPFE nuts - 8mm
• DPFE bracket bolts - 13mm
• EGR valve bolts to UIM - 10mm
• UIM - 8mm
• LIM - 8mm
• Motor Mount Between heads - 10mm
• Breather between heads - 8mm
• X-over pipe to both heads - 8mm nut, 10mm bolts (2)
• IACV - 10mm
• EGR solenoid - 7mm or 8mm
• Water pipe (Pass to Driv side) - 10mm and 13mm
• Motor Hook - 18mm
• Dipstick bracket - 13mm
• TB bracket - 8mm
• TB to UIM - 10mm
• MAF to air box - 10mm
• Crankshaft bolt - 18mm
• Alt pulley - 24mm
• Idler pulley - 15mm
• Tensioner bolt - 30Torx
• Tensioner Pulley bolt - 15mm
• Power steering Pulley - 10mm
• P.S. Pump and bracket - 10mm, 13mm, 20Torx (bracket to P.S. line)
• Water Pump tensioner - 8mm
• Timing Chain tensioners - 10mm
• Timing Chain Guides - 10mm
• Clutch bolts - 10mm
• Flywheel bolts - 17mm

This guide will be updated as needed. Thanks to those who contributed.

03-19-2008, 06:12 PM	#1 (permalink)
JScullin Think before posting. Join Date: Feb 2000 Location: Stoneham, MA Posts: 9,331	The Nuts & Bolts Guide to: 2.5l/3.0l Engines • Battery tray - 10mm • Fuse box to Batt. tray - 8mm • MAIN harness to ECU - 10mm • MAIN harness to BULK connector on Driv. strut tower - 10mm • Coolant resevoir - 10mm • Ground for ECU connector - 8mm or 10mm (have seen both) • Ground to Pass. Engine mount/ P.S. line bracket - 10mm • Ground to Driv. side Fender well - 10mm • Starter wire connections -13mm and 10mm • Starter to Trans - 13mm • MTX or ATX to engine - 13mm bolts and 15mm nut • Torque converter nuts - 15mm • Front roll restrictor - 13mm and 15mm • Rear roll restrictor - 13mm and 15mm • Pass. Motor mount - 15mm and 18mm • Driv. Motor mount - 15mm and 18mm • Y-pipe(s) - 2 and 3 bolt styles - 13mm and 15mm • Slave cylinder - 8mm • Shift cable bracket nuts - 15mm • Shift tower bolts - 10mm • Header nuts - 13mm • Oxygen sensors - 7/8" • A/C compressor to motor - 10mm • Cam and crank sensors - 8mm • Timing cover bolts - 10mm and 13mm • Alternator - 10mm and 13mm • ALT bracket - 10mm • Half shaft bracket - 13mm • Oil pan - 13mm • Valve covers - 10mm • Camshaft caps - 8mm • Water Pump - 8mm • HEAD Bolts - 13mm • IMRC bolts - 10mm • IMRC Cover bolts - 7mm • Coil Pack bolts - 7mm • DPFE nuts - 8mm • DPFE bracket bolts - 13mm • EGR valve bolts to UIM - 10mm • UIM - 8mm • LIM - 8mm • Motor Mount Between heads - 10mm • Breather between heads - 8mm • X-over pipe to both heads - 8mm nut, 10mm bolts (2) • IACV - 10mm • EGR solenoid - 7mm or 8mm • Water pipe (Pass to Driv side) - 10mm and 13mm • Motor Hook - 18mm • Dipstick bracket - 13mm • TB bracket - 8mm • TB to UIM - 10mm • MAF to air box - 10mm • Crankshaft bolt - 18mm • Alt pulley - 24mm • Idler pulley - 15mm • Tensioner bolt - 30Torx • Tensioner Pulley bolt - 15mm • Power steering Pulley - 10mm • P.S. Pump and bracket - 10mm, 13mm, 20Torx (bracket to P.S. line) • Water Pump tensioner - 8mm • Timing Chain tensioners - 10mm • Timing Chain Guides - 10mm • Clutch bolts - 10mm • Flywheel bolts - 17mm This guide will be updated as needed. Thanks to those who contributed. __________________ Skolenimation: Graphic Design \| Modifications @ CougarDB.com \| NEW! Flickr Account "You know what the chain of command is? It's the chain I go and beat you with until you realize who's in goram command here." - Jayne Cobb "In the beginning of a change, the patriot is a scarce man, and brave, and hated and scorned. When his cause succeeds, the timid join him, for then it costs nothing to be a patriot." - Mark Twain

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