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Old 08-24-2007, 07:55 PM   #435 (permalink)
FastCougar
In search of more boost!
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Join Date: Nov 1999
Location: Kearneysville, WV
Posts: 8,060
Re: Project: Mavro Gato (56K ... Get a cup of coffee)

Well, here is a preview of what I have in store for this weekend:

Up-Pipe almost done ... you can see that I had to cut and reweld how the Y section fit. A picture further down will show why I had to do this:

Before:



After:



A different angle to show the "up" bend.



View showing ground clearance ... roughly 2.5" inches less, but it's between the wheels, so I only have to watch out for things sticking up in the road ... speed bumps won't be a problem.



Under the car view (overview).



Transmission clearance.



And now the up-pipe to frame clearance. THIS is why I had to reweld the pipes. Before, this clearance was a mere 1", now it's closer to 4"-5". This is where the down-pipe will exit toward the rear of the car.



Oil drain plug can be removed without a problem, but oil will no doubt get ALL OVER the piping.



Up-pipe entrance into the engine bay ... clearance is greater than this picture illustrates. I would estimate it at around .5"-1".



Plenty of room to drain the transmission oil. Even with the way I'm routing the down-pipe, I don't see this being an issue. This is also a perfect picture to show the "tunnel" that the down-pipe will squeeze through.



Plenty of room for a turbo!



How the turbo will be oriented. Note the 45 degree slope to the mounting position ... this is critical to facilitate down-pipe routing to ensure plenty of space.



Engine/Turbo overview shot. Note that the turbo will actually be sitting roughly 2-3" lower and about 1-2" more toward the engine. Disregard the down-pipe orientation ... that will be rotated 90 degrees clockwise and will then beind inward.

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1999 Mercury Cougar - Turbo'd 3L.

Status: Working on cooling issue and concerned about 150psi compression test on cylinder #5.

Power: 391.9 hp @ 6750 rpm | 374.2 lbs/ft. @ 4250 rpm | boost @ 11 psi

For Sale: 19" Konig Verdicts with Toyo ProxesFZ4 225/35ZR19 Tires - $850 shipped!

"There are times when I wish someone would implement facepunching over TCP/IP" - NorCalCoug

Last edited by FastCougar; 08-24-2007 at 08:34 PM.
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